Auto frame manufacturing relies heavily on Auto Frame Aluminum Cutting—precision directly impacts vehicle safety. For instance, a US-based auto frame manufacturer once struggled with old cutting tools. However, its output and precision failed to meet global auto brand standards. Then, it adopted Jiurun Aluminum Cutter. This case shows how professional equipment transforms high-end frame aluminum processing.
1: Client’s Pain Points in Car Frame Aluminum Cutting
The US factory produces aluminum frame beams (core auto safety parts). However, its 5-year-old semi-automatic cutter caused three critical issues:
Low precision: Manual alignment led to ±0.15mm error. For example, 20% of beams failed assembly checks (rejected by auto brands monthly).
Slow efficiency: Each beam took 12 minutes to cut. Daily output capped at 30 sets (only 35% of order demand).
High waste: Unoptimized paths wasted 22% of 6063 aluminum (adding $1,800 to monthly material costs).
High-precision positioning: Uses dual laser guidance + servo drive. This keeps cutting error within ±0.03mm (meeting top auto brands’ standards).
Intelligent nesting: Built-in algorithms optimize paths by beam length. This cuts material waste to 6%.
Moreover, the cutter supports 24/7 continuous operation. This fits the factory’s 12-hour daily production shifts perfectly.
“After 4 months with the Jiurun Cutter:
Beam cutting error stabilized at ±0.03mm. Zero assembly rejects—we now supply top global auto brands.
Daily output jumped from 30 to 105 sets. We meet 100% of demand, plus 15% extra rush orders.
Material waste dropped to 5%. This saves $1,530 monthly on aluminum.
Furthermore, the cutter’s stability means we have no unplanned downtime. Jiurun’s after-sales support is far better than our local suppliers.”
Production Director, US Auto Frame Manufacturer
3: Long-Term Value of Jiurun Cutter for Car Frame Aluminum Cutting
Beyond immediate gains, the cutter brought lasting benefits:
Operational stability: Monthly failure rate is under 0.8%. We only shut down 15 minutes weekly for maintenance.
Material adaptability: It cuts 6063/6082 aluminum (common frame materials) seamlessly. No separate tools for different beam types.
After-sales support: Last month, a software issue arose. Jiurun’s 7×24 team fixed it via remote access in 20 minutes.
However, the biggest win is revenue growth: since adopting the cutter, our frame beam revenue has risen 40%—driven by higher output and premium auto brand contracts.
4: Industry Insight for Frame Aluminum Cutting
This case highlights a key trend: As auto safety standards rise, frame aluminum cutting needs extreme precision and efficiency. Generic tools can’t meet these demands.
Additionally, Jiurun’s custom solutions (tailored to beam dimensions) make it a trusted partner for global auto frame enterprises.
US Client Operating Jiurun Auto Frame Aluminum CutterFinished Auto Frame Aluminum Profiles (Jiurun US Client Case)
This Auto Frame Aluminum Cutting case shows Jiurun’s equipment transforms global auto frame production. It combines precision, intelligence, and global support—turning pain points into competitive edges.
As auto manufacturing evolves, Jiurun will keep developing solutions to match the industry’s strictest frame cutting needs.
Auto Frame Aluminum Cutting: Jiurun Cutter US Client Case
Resolved ±0.15mm cutting error for a US auto frame manufacturer—boosted daily output from 30 to 105 sets, cut material waste to 5%, and secured contracts with top global auto brands.
ClientUS Auto Frame ManufacturerYearJune 2024AuthorJiurun Technical TeamShare