New energy vehicles are booming globally. This drives stricter auto parts production standards. One key link—New Energy Aluminum Part Cutting (for battery trays/frames)—faces extra pressure. A Jiangsu new energy auto parts factory once struggled with old cutting tools. For example, its output and precision missed client demands. Then, it adopted the Jiurun Aluminum Cutter. This case shows how professional equipment fixes high-end aluminum processing bottlenecks.
1: Client’s Pain Points in New Energy Aluminum Part Cutting
The factory makes battery tray aluminum brackets (safety-critical new energy parts). However, its 3-year-old manual cutter caused three steady issues:
Low precision: Manual positioning led to ±0.1mm error. This forced 15% of brackets to be reworked. As a result, 20% of client orders delayed monthly.
Slow efficiency: Each bracket took 8 minutes to cut. Daily output capped at 50 sets. This was just 40% of order demand.
High waste: Unoptimized paths wasted 20% of 6061 aluminum. This added $1,200 to monthly material costs.
High-precision positioning: It uses laser guidance + servo drive. This keeps error within ±0.02mm. It meets the client’s strict assembly standards.
Intelligent nesting: Built-in algorithms optimize paths by bracket size. This cuts material waste to 5%.
Additionally, the cutter runs 24/7. This fits the factory’s 10-hour daily shifts perfectly.
“After 3 months with the Jiurun Cutter:
Bracket error stabilized at ±0.02mm. This meant zero assembly rework. Order delays hit 0%.
Daily output jumped from 50 to 160 sets. We meet 100% of demand. We even handle 20% extra rush orders.
Material waste dropped to 4%. This saves $960 monthly on aluminum.
Moreover, our auto clients gave great feedback. This cutter boosted our quality and competitiveness directly.”
Production Manager, Jiangsu New Energy Auto Parts Factory
3: Long-Term Value of Jiurun Cutter for New Energy Aluminum Part Cutting
Beyond quick efficiency gains, the cutter brought lasting benefits:
Operational stability: Monthly failure rate is under 1%. We only shut down 10 minutes weekly for checks. No unplanned downtime.
Material adaptability: It cuts 6061/6063 aluminum seamlessly. These are the most common new energy part materials. No separate tools needed.
After-sales support: Last month, a small parameter issue arose. Jiurun’s 7×24 team fixed it in 30 minutes. Far faster than our old supplier’s 24-hour response.
Since adopting the cutter, bracket revenue rose 35%. This growth comes from higher output and fewer quality deductions.
4: Industry Insight for New Energy Aluminum Part Cutting
This case shows a key trend. As new energy vehicles grow, factories need three things for aluminum cutting: precision, efficiency, stability. Generic tools can’t meet these needs now.
Jiurun focuses on custom New Energy Aluminum Part Cutting solutions (like battery trays). This makes it a reliable partner for production line upgrades.
Quality Assurance in Automated Manufacturing24/7 Uninterrupted Aluminum Profile Processing
This New Energy Aluminum Part Cutting case shows Jiurun’s equipment transforms factory production. It combines precision, intelligence, and reliable support. This turns pain points (like low efficiency) into competitive advantages.
As the new energy sector grows, Jiurun will keep developing solutions. These will match the industry’s most urgent needs.
New energy vehicles are booming globally. This drives stricter auto parts production standards. One key link—New Energy Aluminum Part Cutting (for battery trays/frames)—faces extra pressure. A Jiangsu new energy auto parts factory once struggled with old cutting tools. For example, its output and precision missed client demands. Then, it adopted the Jiurun Aluminum Cutter. This case shows how professional equipment fixes high-end aluminum processing bottlenecks.
1: Client’s Pain Points in New Energy Aluminum Part Cutting
The factory makes battery tray aluminum brackets (safety-critical new energy parts). However, its 3-year-old manual cutter caused three steady issues:
Low precision: Manual positioning led to ±0.1mm error. This forced 15% of brackets to be reworked. As a result, 20% of client orders delayed monthly.
Slow efficiency: Each bracket took 8 minutes to cut. Daily output capped at 50 sets. This was just 40% of order demand.
High waste: Unoptimized paths wasted 20% of 6061 aluminum. This added $1,200 to monthly material costs.
High-precision positioning: It uses laser guidance + servo drive. This keeps error within ±0.02mm. It meets the client’s strict assembly standards.
Intelligent nesting: Built-in algorithms optimize paths by bracket size. This cuts material waste to 5%.
Additionally, the cutter runs 24/7. This fits the factory’s 10-hour daily shifts perfectly.
“After 3 months with the Jiurun Cutter:
Bracket error stabilized at ±0.02mm. This meant zero assembly rework. Order delays hit 0%.
Daily output jumped from 50 to 160 sets. We meet 100% of demand. We even handle 20% extra rush orders.
Material waste dropped to 4%. This saves $960 monthly on aluminum.
Moreover, our auto clients gave great feedback. This cutter boosted our quality and competitiveness directly.”
Production Manager, Jiangsu New Energy Auto Parts Factory
3: Long-Term Value of Jiurun Cutter for New Energy Aluminum Part Cutting
Beyond quick efficiency gains, the cutter brought lasting benefits:
Operational stability: Monthly failure rate is under 1%. We only shut down 10 minutes weekly for checks. No unplanned downtime.
Material adaptability: It cuts 6061/6063 aluminum seamlessly. These are the most common new energy part materials. No separate tools needed.
After-sales support: Last month, a small parameter issue arose. Jiurun’s 7×24 team fixed it in 30 minutes. Far faster than our old supplier’s 24-hour response.
Since adopting the cutter, bracket revenue rose 35%. This growth comes from higher output and fewer quality deductions.
4: Industry Insight for New Energy Aluminum Part Cutting
This case shows a key trend. As new energy vehicles grow, factories need three things for aluminum cutting: precision, efficiency, stability. Generic tools can’t meet these needs now.
Jiurun focuses on custom New Energy Aluminum Part Cutting solutions (like battery trays). This makes it a reliable partner for production line upgrades.
Quality Assurance in Automated Manufacturing24/7 Uninterrupted Aluminum Profile Processing
This New Energy Aluminum Part Cutting case shows Jiurun’s equipment transforms factory production. It combines precision, intelligence, and reliable support. This turns pain points (like low efficiency) into competitive advantages.
As the new energy sector grows, Jiurun will keep developing solutions. These will match the industry’s most urgent needs.
