PV bracket manufacturing hinges on PV Bracket Aluminum Cutting—precision determines the stability of solar installations. For example, a Spanish PV bracket manufacturer once struggled with old cutting tools. Its output and precision failed to meet European solar project standards. Then, it adopted Jiurun Aluminum Cutter. This case shows how professional equipment transforms high-volume solar bracket aluminum processing.
1: Client’s Pain Points in PV Bracket Aluminum Cutting
The Spanish factory produces 12m-long PV bracket aluminum profiles (core solar installation parts). However, its 4-year-old manual cutter caused three critical issues:
Low precision: Manual measurement led to ±0.2mm error. 25% of brackets failed on-site installation checks (rejected by European contractors monthly).
Slow efficiency: Each 12m profile took 15 minutes to cut. Daily output capped at 20 sets (only 30% of order demand).
High waste: Unoptimized paths wasted 24% of 6063 aluminum (adding €1,600 to monthly material costs).
High-precision positioning: Uses automatic laser measurement + servo drive. This keeps cutting error within ±0.04mm (meeting EU solar installation standards).
Intelligent nesting: Built-in algorithms optimize paths for 12m profiles. This cuts material waste to 7%.
Moreover, the cutter supports continuous cutting of 12m-long materials. This fits the factory’s high-volume production needs perfectly.
“After 3 months with the Jiurun Cutter:
Bracket cutting error stabilized at ±0.04mm. Zero installation rejects—we now supply top European solar projects.
Daily output jumped from 20 to 76 sets. We meet 100% of demand, plus 20% extra rush orders.
Material waste dropped to 6%. This saves €1,344 monthly on aluminum.
Furthermore, the cutter’s 24/7 operation capability means we can handle peak season orders without delays. Jiurun’s after-sales support is responsive even across time zones.”
3: Long-Term Value of Jiurun Cutter for PV Bracket Aluminum Cutting
Beyond immediate gains, the cutter brought lasting benefits:
Operational stability: Monthly failure rate is under 0.7%. We only shut down 10 minutes daily for routine checks.
Material adaptability: It cuts 6063/6005 aluminum (common PV bracket materials) seamlessly. No tool changes for different profile lengths.
After-sales support: Last month, a mechanical issue arose. Jiurun’s team arranged on-site support in Spain within 48 hours.
Since adopting the cutter, our PV bracket revenue has risen 45%—driven by higher output and access to premium European solar contracts.
4: Industry Insight for PV Bracket Aluminum Cutting
This case highlights a key trend: As global solar installations grow, PV bracket cutting needs high precision + high-volume capability. Generic tools can’t meet these dual demands.
Additionally, Jiurun’s custom long-profile cutting solutions make it a trusted partner for global solar bracket manufacturers.
This PV Bracket Aluminum Cutting case shows Jiurun’s equipment transforms global solar bracket production. It combines precision, efficiency, and cross-regional support—turning pain points into competitive edges.
As the solar industry expands, Jiurun will keep developing solutions to match the strictest PV bracket cutting standards worldwide.
